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HIPRA Automates 700 Daily Vaccine Transfers with AMRs

Case Study

7/31/2024

Industry

Medical

Application

Transport

Robot Solution

LD-90

Transforming pharmaceutical logistics with flexible material handling automation

As a global leader in animal vaccine development, HIPRA set out to modernize its new Spanish facility with the goal of streamlining the daily transport of hundreds of vaccine boxes while maintaining strict cleanroom standards. Manual handling had become a bottleneck, with staff moving 700 heavy boxes each day between production lines and the warehouse—a process vulnerable to delays and human error.

To overcome these challenges, HIPRA partnered with OMRON to deploy a fleet of six LD-90 Autonomous Mobile Robots (AMRs). The robots move seamlessly through narrow corridors, automatically open cleanroom doors, and respond to fluctuations in production schedules, all while working safely alongside staff in ISO Class 5 cleanrooms. This solution has created a reliable material handling automation system that keeps HIPRA’s vaccine production on track and reduces the risk of manual errors.

With OMRON’s FLOW Core fleet management software, the AMRs dynamically coordinate their routes and assignments, navigating the facility without the need for floor markers or additional infrastructure. HIPRA has replaced manual cart runs with reliable, automated deliveries that keep production lines supplied and ensure every vaccine box is tracked from start to finish. As production ramps up or shifts, the system adapts instantly, supporting HIPRA’s changing logistics without disruption.

Watch HIPRA’s story:

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“Having looked at the various alternatives, we believe that OMRON’s solution is the one that fits us best today. We’ve developed a strategic partnership, with a relationship that’s based on trust with OMRON. We’ve particularly valued the high level of expert support we’ve received.” — Francisco de Tierra, Robotics Senior Engineer, HIPRA

Results at a glance:

700 vaccine boxes transported daily, with each load up to 70kg
100% automated material handling between production and warehouse
Seamless operation in cleanroom environments
Flexible, scalable system ready for future production needs

Explore how automation could benefit your facility

OMRON’s expertise in material handling automation helps pharmaceutical and medical manufacturers like HIPRA overcome logistics challenges and boost efficiency while meeting strict industry standards. If you’re looking to improve productivity, let’s connect and explore the right solution for your facility.