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Hanover Displays Doubled Throughput with Automated Circuit Board Testing

Case Study

7/20/2021

Automated circuit board testing setup on production line

Industry

Digital

Application

Inspection

Robot Solution

OMRON TM Series Cobots

Consistent, operator-free PCB testing with collaborative robots

Hanover Displays, a leader in electronic passenger information systems, faced production bottlenecks and inconsistent quality due to manual PCB testing. To solve these challenges, they partnered with Absolute Robotics, who designed and implemented a fully automated testing solution powered by OMRON collaborative robots and advanced control systems.

The automation specialists integrated OMRON’s TM Series cobots and NX controller to automate every stage of PCB testing—loading boards, connecting test points, running electrical checks, and sorting pass/fail units. The system operates safely alongside staff, can run 24/7 without supervision, and captures real-time data for complete traceability and rapid quality feedback.

By combining Absolute Robotics’ automation expertise with OMRON’s proven technology, Hanover Displays doubled their testing throughput, eliminated manual errors, and redeployed staff to higher-value roles. The company achieved a full return on investment within two years

Watch Hanover’s story:

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We realised the benefits of the cobots quite quickly after implementing the first system. The return on investment for the whole system was just two years. The tests involve very repetitive processes, and I think the biggest thing for me is being able to redeploy and upskill our staff.” — Reece Mills, Production Control Manager, Hanover Displays

Results at a glance:

2x increase in PCB testing throughput
Unmanned, round-the-clock operation
Consistent quality and reduced errors
Complete traceability with automated data capture
Staff upskilled and redeployed to value-added roles

Ready to automate your PCB testing?

Manual processes slow you down and limit your growth. Our automated solutions deliver speed, accuracy, and flexibility—tailored to your production needs. Let’s talk about how we can help you transform your testing process. Fill out the form to get started.