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Como a seleção automatizada de bandejas transformou a embalagem de produtos frescos na Brillopak

Estudo de caso

Brillopak-Pick-Place-Machine-Carrot-Bags (1)

Indústria

Alimentos e commodities

Aplicação

Embalagem

Solução robótica

Hornet

Resolvendo tempo de inatividade e ineficiência com automação de seleção individual

Fresh produce and meat packaging often faces challenges like downtime, inconsistent layouts, and high staffing costs. To tackle these issues, Brillopak partnered with OMRON to develop a groundbreaking automated punnet packing system. Designed for a leading UK retailer, this fully automated solution uses OMRON’s Hornet parallel robots, NJ production line controller, and PackManager software (formerly known as PackXpert) to individually load punnets with unmatched precision.

Unlike traditional systems that accumulate layers before loading, this single-pick concept places each punnet directly into its designated spot—eliminating stoppages caused by dropped or misplaced items. Powered by OMRON’s Hornet robots, the system achieves a top speed of 300 picks per minute, ensuring high throughput while accommodating diverse product sizes and layouts. The robots’ unique fourth arm enhances flexibility, allowing precise placement even in tight spaces like punnet crates.

The line integrates OMRON’s Sysmac Automation Platform, featuring NJ controllers and tailored HMI interfaces that simplify operations and minimize downtime during changeovers. With PackManager software, operators can easily program packing layouts for new punnet sizes, simulate processes offline, and implement changes with minimal disruption. This seamless adaptability ensures continuous operation and future-proofing for evolving production needs.

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“Nosso cliente exigia um retorno sobre o investimento em dois anos, demandando operação contínua. Eliminamos paralisações e minimizamos os tempos de troca usando a tecnologia integrada de movimento, controle e segurança da Omron, que permite otimização rápida do desempenho do sistema.” – David Jahn, Diretor Administrativo, Brillopak

Visão geral dos resultados:

Automação de alta velocidade aumenta a eficiência e reduz custos de pessoal.
Flexibilidade avançada para diversos tamanhos de bandejas e formatos de embalagem.
Software intuitivo simplifica as trocas e permite ajustes em tempo real.
Sistemas de visão integrados garantem posicionamento preciso e precisão na embalagem.

Automação personalizada para suas operações

Brillopak’s automated punnet packing system demonstrates how innovative robotics and control technology can address industry challenges while delivering measurable results. Ready to transform your production line and boost efficiency? Contact us today to discover how automated packing can transform your operations.